Camera sorting

In camera sorting, components are automatically inspected using cameras and optoelectronic measurement technology. Predefined characteristics are recorded and compared with specified target values or tolerance limits. Components with corresponding deviations can be automatically detected and sorted out.

Depending on the inspection system used, for example deviations in dimensions and shape, as well as defined surface characteristics, can be detected. These include, amongst others, deviations in diameters, lengths, hole geometries, contours or workpiece edges. Which features can be reliably inspected depends on the component and the specific inspection concept.

Camera sorting systems are designed for the automated inspection of large quantities. Image capture, evaluation and comparison of actual against target values take place within a very short time, making camera inspection suitable even for 100% inspection of cold-formed parts in high-volume production series. The achievable inspection speed depends on the component, the number of inspection features and the inspection system used.

Depending on the component geometry and inspection task, different cameras, lenses and lighting systems can be used. Multiple camera angles make it possible to capture different areas of a component within a single inspection cycle. For precise dimensional inspections, for example, telecentric lenses can be used.

The number of cameras depends on the component geometry and the inspection task. Multiple camera angles allow different areas of a component to be captured within a single inspection cycle. For complex inspection tasks, several cameras can also be combined.

MN Kaltformteile has automated sorting systems for camera-based 100% inspection of cold-formed parts. Depending on the inspection task, inspection systems with up to six cameras are available. This enables different component areas and defined quality characteristics to be inspected within an automated inspection sequence. The inspection concept is tailored individually to the component geometry and inspection requirements.