Precision Is Not an Accident - It Is Engineered
In-House Toolmaking for Maximum Performance
Quality, efficiency, and process reliability in cold forming are engineered in our in-house toolmaking department.
With state-of-the-art technologies and decades of expertise, we design, manufacture, and maintain high-precision tools – tailored to maximise performance, durability, and economic efficiency.
Advantages of In-House Toolmaking
Why We Deliver Top Performance Every Day
Maximum Precision
Efficiency Through In-House Production
By keeping toolmaking entirely in-house, we eliminate interfaces, shorten response times, and integrate processes seamlessly. The result: reduced downtime, faster development cycles, and a highly stable production environment - delivering cost-efficient, high-performance manufacturing.
Long-Term Reliability
Full Control and Quality Assurance
OUR TOOLMAKING DRIVES QUALITY AND EFFICIENCY IN PRODUCTION.
How Does It Work?
How We Engineer Tools for Long-Term Performance
Simulation
We use advanced finite element analysis (FEA) to optimise both the component and the forming process at the earliest development stage – ensuring durability, precision, and process stability from the outset.
• Detailed evaluation of mechanical stresses and material behaviour
• Material flow analysis to detect and eliminate potential flow defects
• Analysis of strains and plastic deformation to prevent critical overloads
• Contact stress and friction analysis to minimise tool wear
• Temperature distribution modelling to assess its influence on material properties and process stability
• Residual stress analysis to ensure dimensional accuracy
• Optimisation of forming forces using force–displacement curves to reduce tool load
• Adaptation of tool designs to maximise service life and product quality
• Creation of precise 3D models to validate manufacturability before production
Planning & Development
• Targeted optimisation of each forming stage to minimise tool wear and enhance process stability
• Conversion of 3D data into precise 2D technical drawings for tool-compatible manufacturing of individual tool components
• CAD-based development of high-precision drawings to ensure maximum dimensional accuracy and efficient production processes
• Strategic material and process selection, including specialised machining methods and high-performance coatings to maximise tool service life
Realisation & Validation
• In-house design and manufacture of series tooling to the highest precision standards
• Production of initial samples and pre-series components to validate and secure the series production process
• Step-by-step optimisation of tool and machine parameters to achieve precise dimensional accuracy and long-term process stability
Maintenance & Process Optimisation
• Continuous documentation of tool service life and deviations to ensure full traceability
• Development of predictive maintenance intervals based on real-time data and documented tool performance
• Data-driven optimisation of production processes to extend tool life and minimise rejects
• Long-term assurance of consistent product quality through preventive maintenance and continuous process improvement
Numbers That Demonstrate Quality
Trusted by Industry Leaders
Have Questions About Our Services?
Let’s Discuss the Right Solution.
- Oliver Klüppelberg, Design Engineering / Technical Customer Consultant
